Case Studies

Ricardo had complete responsibility for the new Global V6 Gasoline Engine Family for GM Powertrain and delivered it 3% under budget 

GM Engine family
Situation and Objective

  • GM leveraged Ricardo as a strategic partner, responsible for program lead from concept through launch and lifecycle management
  • Ricardo managed an off-site project center, one integrated team – GMPT/ Ricardo/ Suppliers
  • GM provided project governance
  • Ricardo employed a “Fast to Market” process ensuring that gateways were delivered
  • Rapid start with agile, seasoned team that flexed as program needs/ direction changed

Ricardo Responsibilities

  • Project leadership, technical direction and innovation, fast-to-market processes/ culture
  • Program team of >100 people
  • ~100% of Engineers, Designers & CAE plus Programme Management, Procurement / Quality, Advanced Manufacturing Process
  • Knowledge and process transfer  to GMPT

Results and Benefits

  • GM/Ricardo program team honoured with:
    - Chairman‘s Honour Award - 2003
    - People Make Quality Happen Award – 2003
  • Product to market 14 months faster than GMPT Process would allow – Incremental market share & margins
  • Program delivered 2.6% below budget
  • ~70% warranty cost reduction vs. prior engine
  • 2004 JD Power IQS product launch quality > average quality same Toyota product
  • Ward's 10 Best Engines 2005 award for Turbo SIDI version

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